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Automated classification of wear particles based on their surface texture and shape features
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Tribology International
Volume 41, Issue 1,
January 2008,
Pages 34-43
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doi:10.1016/j.triboint.2007.04.004
Copyright © 2007 Elsevier Ltd All rights reserved.
Automated classification of wear particles based on their surface texture and shape features
Gwidon P. Stachowiak, a, , Gwidon W. Stachowiaka and Pawel Podsiadloa
aTribology Laboratory, School of Mechanical Engineering, University of Western Australia, 35 Stirling Hwy, Crawley, WA 6009, Australia
Received 22 November 2006; revised 15 April 2007; accepted 15 April 2007. Available online 4 June 2007.
References and further reading may be available for this article. To view references and further reading you must purchase this article.
AbstractIn this study, the automated classification system, developed previously by the authors, was used to classify wear particles. Three kinds of wear particles, fatigue, abrasive and adhesive, were classified. The fatigue wear particles were generated using an FZG back-to-back gear test rig. A pin-on-disk tribometer was used to generate the abrasive and adhesive wear particles. Scanning electron microscope (SEM) images of wear particles were acquired, forming a database for further analysis. The particle images were divided into three groups or classes, each class representing a different wear mechanism. Each particle class was first examined visually. Next, area, perimeter, convexity and elongation parameters were determined for each class using image analysis software and the parameters were statistically analysed. Each particle class was then assessed using the automated classification system, based on particle surface texture. The results of the automated particle classification were compared to both the visual assessment of particle morphology and the numerical parameter values. The results showed that the texture-based classification system was a more efficient and accurate way of distinguishing between various wear particles than classification based on size and shape of wear particles. It seems that the texture-based classification method developed has great potential to become a very useful tool in the machine condition monitoring industry.
Keywords: Automated classification; Particle surface texture; Fatigue wear particles; Abrasive wear particles; Adhesive wear particles; Condition monitoring
Article Outline1. Introduction2. Experimental methods2.1. Fatigue wear tests2.2. Abrasive and adhesive wear tests2.3. Wear particle collection2.4. Acquisition and processing of SEM images2.5. Size and shape parameters of particle images2.6. Generation of surface texture databases for particle classification2.7. Pattern recognition method3. Results3.1. Visual examination of SEM particle images3.2. Statistical analysis of particles area, perimeter and elongation parameters3.3. Texture-based classification of wear particles4. Discussion4.1. Comparison between wear particles4.2. Classification errors5. ConclusionsAcknowledgementsReferences
Fig. 1. FZG back-to-back gear test rig. View Within ArticleFig. 2. Pin-on-disk tribometer. View Within ArticleFig. 3. Examples of typical surface textures of wear particle classes used in the analysis. View Within ArticleFig. 4. Images of wear particles from each wear mechanism: (a) fatigue wear, (b) abrasive wear, (c) adhesive wear. View Within Article
Table 1. Summary of particle classes and wear test conditions View Within ArticleTable 2. Mean values (average from 10 particles) of particle area, perimeter, convexity and elongation for the three classes of wear particles View Within ArticleTable 3. Classification results obtained for wear particle surfaces View Within Article
Tribology International
Volume 41, Issue 1,
January 2008,
Pages 34-43
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